Manufacturers of widest range of valves & fittings for all Applications
AREA OF FACTORY : |
|
TOTAL AREA ( Main Unit ) : |
53576 Sq.Mt. COVERED AREA : 20290 Sq. Mt. |
TOTAL AREA ( Ramnagar Unit ) : |
576477 Sq. Ft. |
COVERED AREA ( Ramnagar Unit) : |
218320 Sq.Ft. |
|
|
ELECTRICITY LOAD : Sanctioned Load – 4650 KW. We have Stand by generations of 2500 KVS for the entire Foundry & machine shops electricity department. |
|
|
|
EMPLOYEE STRENGTH : We have over 1100 dedicated & motivated people who are working round the clock to produce best Quality Valves for the Industry. |
|
|
CASTING CAPACITY:
FORGE SHOP :It is equipped with “ROVETTA" 350 Ton
capacity forging press for making brass forging &300 Ton
extrusion press besides other small capacity hammers &
Induction heaters/furnaces.
MACHINE SHOP : Machine shops are equipped
with most modern Horizontal & Vertical machining centers for
manufacturing valves upto 52". Machine shop is also equipped with
SPM machines for manufacturing Butterfly valves. Our workshops are
a good combination of latest & conventional machines. We also
have over 300 conventional machines in the workshops to facilitate
the production of quality valves.
CONTINUAL IMPORTANT PROGRAMME : All our
designs / products are validated for the specified service
conditions by using In-house testing facilities and at recognized
test houses. The product development / Improvement is done under
the supervision of highly experienced & Qualified
engineers.
The Management of LEADER is committed to its Staff Development
Programs by imparting regular training to ensure that our staff is
fully capable of rendering best possible support to our
customers.
SPECIAL TESTING FACILITIES : In addition to
Hydrostatic, Steam Pressure & Air testing we have following
additional testing facilities :
Vacuum Testing Facility
Helium Testing Facility
Cryogenic Test Rig & Testing Facility
Fire Safe Test Rig & Testing Facility
Endurance Testing
Pull Test as per API 591
PMI Testing Machine.
Foundry Our own foundries which are equipped with latest equipments and modern laboratories. Non-ferrous foundry is equipped with two Induction furnaces of twin crucible of 500 Kg. & 750 Kg capacity respectively. We can melt around 500 Tons copper alloy castings per month per shift basis. All our routine products in non-ferrous range are produced by shell moulding process. We also use Co2 and Green Sand moulds.
Ferrous foundry is equipped with twin
crucible of 1 and 1.5 Ton capacity. We use machine moulding process
with ARPA1300 moulding and Jolt Type mould machines. We also have a
mechanized sand plant. With the ongoing modernization program, the
output of the Ferrous foundry will increase to 3000 Tons per annum
of Radiographic quality Steel and Alloy Steel castings.
FORGE Shop Our forge shop is equipped with "ROVETTA ISGEC" 350 Ton
capacity forging press for making brass forgings. 300 Ton extrusion
press for manufacturing brass round & hexagonal bars. A 1000
Kg. Friction Drop Forging Hammer to produce carbon alloy and
stainless steel forgings for valves and pipe fittings upto size
50NB.
Workshop Work shops have more than 400 Machines including SPM's and
CNC machines capable of carrying out all types of precise machining
operations. We have installed state of the art CNC machines such as
JUARISTI CNC Horizontal machining center for machining Gate, Globe
& Check Valves upto 36 inch, PRAGA MITSUBISHI CNC Horizontal
machining center Model MPA-H50A for machining Gate, Globe and Check
valves upto 24 inch, and CNC SPM to machine Butterfly Valves. Two
CNC machines of HESSAB Make Vertical turning machine &
MAXMULLER Make horizontal turning machine. In addition to the above
Five CNC machines were recently commissioned to augment our
facility.
Captive Power Generators: As a process of ongoing modernization we have commissioned a 1000 KW generator which is capable to take complete load of our Induction furnaces. We also have one 500 KW generator and other small generators which are capable to take complete load requirement of company.
Copyright © 2012 Leader Valves Limited
By Tradexl Media (Google Adwords Certified Partner)